MODELS of SERVICE
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The plant opened for
operation on January 20, 2014 and ran at or near capacity from then until
the end of the potato shipping season. We operate on several models
of service:
MODEL 1: Basic (dry
potato pre-processing)
MODEL 2: Salvage /
Rescue
MODEL 3:
Quarantined Potato Processing
MODEL 4: Metal
Detection
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MODEL 1:
Basic
(potato
pre-processing)
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Pick
up potatoes at the farmer’s warehouse,
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Truck
the potatoes to the plant,
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Pre-process (*) the potatoes, and
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Truck
them to the end processor, normally Cavendish Farms.
(*)
In the pre-processing step the potatoes are tested for gravity and defect
concentration, washed and sorted. Potatoes are separated for optimum
return to the farmer, with the excellent tubers going on to the shipping
truck and the imperfect tubers going through a picking line. Here they are
discarded or cut to remove defects and returned to the shipping truck.
This process ensures the highest weight loads and higher concentration of
the best potatoes for shipping, thereby maximizing the return to the
farmer and greatly minimizing dockage for defects.
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MODEL 2: Salvage /
Rescue
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In potato
rescue, we pick up highly distressed potatoes, or potatoes with high
levels of imperfections such as pitted scab, sugar ends, pink eye, black
rot etc. at the farmer’s warehouse. These potatoes are often wet and may
have a high concentration of rot and damage.
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These potatoes are sent
through the wash line, as in the first model of service. Undamaged
potatoes are sent to the truck, and the picking line then salvages any
useful tubers though cutting and sorting.
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MODEL 3:
Quarantined Potato Processing
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In December
of 2014, a third model was added to our specialty services when we
applied to the CFIA for a Compliance Agreement which would allow us to
accept potatoes from regulated fields on PEI and pre-screen them before
processing. Regulated fields would include potato wart, potato rot
nematode and other issues.
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Prince Edward Island has
some farms which have quarantined potatoes due to either the
possibility of
disease or having secondary contact with diseased fields or seed.
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These potatoes are only
allowed, by direction of the Canada Food Inspection Agency (CFIA) and
United States Department of Agriculture (USDA), to be sold for
processing and must be handled with the strictest regulation and
documentation.
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PEI Potato Solutions is the
only screening facility on PEI with the approvals to handle such product.
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In
this model wash water is sterilized by a controlled high heat
application. All soil, rocks and other
by-product is sent for deep permanent burial at a designated site.
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At the
end of a regulated article wash run the entire plant goes through a
detailed disinfection process.
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MODEL 4: Metal
Detection
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In summer of 2015, we added
a fourth specialty service: a state of the art metal detection system
was added to our grading line to ensure potatoes coming through our
plant are guaranteed foreign material free for the consumer and
processor.
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The occurrence of foreign
material being shipped along with field potatoes, such as golf balls,
glass, metal or other objects, has always been an important issue for processors and
packers.
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The discovery in late
2014 and on into 2015 of sewing needles, nails and other metals
inserted into tubers has put the industry as a whole on high alert.
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Farmers who suffered
through these attacks were completely shut down and barred from
shipping, much like those with disease contamination risk.
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If not for metal detection
units, they would have had to destroy their entire crop.
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PEI
Potato Solutions is proud to provide the PEI potato industry with an
affordable and reliable solution to this problem.
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RWL
Holdings Incorporated
...is making a real and
tangible difference in the agriculture industry for Prince Edward Island farmers
and processors every day, contributing to their bottom line.
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